3- Welding electrode cost ,it is pertinent with welding bevel profile . You may have to register before you can post: click the register link above to proceed. Technical Calculation and Estimator's Man-hour Manual - Erection of Process or Chemical Plants 1.Method Fabrication Spool(r2) How to Estimate Pipe Welding _ eHow QWS / Queensland Welding Supplies is Australia's leading supplier of high performance TIG, MIG, MMA and plasma cutters, with a focus on digital-technology. With proper and conscientious application of these construction norms and man-hours for preparing estimates, the estimator will calculate hourly time requirements i.e. to estimate man hour piping you need more time experience , need investagation to gain some information from welding man power supply subcontractor. Piping Design Engineering involves various activities such as preparation of Plot Plans, Equipment Layouts, Equipment 3D Modelling, Pipelines 3D Modeling, Isometrics Extraction, Checking. 3. Air liquide Welding proposes to go further with the comparative calculation that will help you to make up your mind to pick up the best value for your choice of welding process. Eg: For Shop welding - 1 joint per 3 meters. 4. Say if I weld a 6" Sched 80 pipe, versus if I weld a 4" Sched 40. Knowing how to estimate the volume of weld to be deposited, and the typical time it will take to perform the welding is important to prepare quotations and also to plan schedules. I ve always counted as 8" pipe= 8" . Man hours are per meter, per piece or per connection. i have the information of "welding inches" and i want man hours to depend on that information Answer Save 5 Answers Relevance tdk4wheelerdude 7 years ago Favorite Answer It all depends on the material. Consult Piping lead engineer. 6 is standard Carbon Steel material and alloy adjustments do not apply. Post category: MAN-HOUR. Conventional fire alarm system are set-up in zones and […], Window type varies differently depending on the […], Door type material varies differently depending on the […], The data written below for masonry work productivity […], The data written below for concrete work productivity […], Shera Board is a fibre cement board made of composite […], Nails are important consumable items on construction. Lincoln Electric introduce the new PIPEFAB welding system Pulse welding with Fronius TransSteel Pulse 2020 Kemppi “Art of Welding” Competition Exploring the new Flexlite GX … Forum Welding Discussions If this is your first visit, be sure to check out the FAQ by clicking the link above. Labor & O/H Rate ($) Enter the Labor & Overhead Rate.The national average is $45.00 Operating Factor (%) Operating Factor is the amount of actual weld time per hour expressed as a percentage.For hand held operations: 50% for Work hour units are for welding in-place. The molybdenum content in alloys listed in Groups 1 through 3 inclusive, shall not exceed 1%. Yosi Anggoro Tabah Production Management - Assistant Manager at LG … Click this for the SUGGESTION FORM PAGE. Try to get a time chart (John S. Page manhour manual), pick the manhours for your specific pipe and transfer it to Schedule 40 pipe. For reference on the material cost … The QWPA (Quick Weld Productivity Analyzer) is an easy-to-use calculator for total weld cost analysis of your welding production. To make the calculation, the area (length by width) and height of the workshop, as well as the number of welding stations, are vital. Piping (Home Office) Labor Hour Estimating Introduction The Prerequisite for the use of this tool is a completed and approved Scope of Work (SOW). 2. Low Temp Carbon Steel type ASTM-A333 Gr. Man-hours for estimating the erection of process or chemical plants Work hour units include cutting, beveling and welding. Calculating man hours involves determining how much time a project requires and how many employees are needed. Hey guys, can someone please enlighten me how inches are calculated for pipe welding. Calculating welding costs and times are important because welding can be a significant part of the costs in fabricating welded structures and components. 1 and ASTM A333 Gr. For reference on the material cost of the pipes:  G.I. In … Please send us your recommendations, suggestion, and request. 2. in my company your description would fit a weld length of 8 inch, but this is only being used for calculating required manhours (8 inch weld length means one butt weld on an 8 inch Schedule 40 pipe). To do man hour calculations for Welding, Bolting, Tie-in, Demolition of existing lines etc etc, is there any standard Norms to make the assumptions, like. The QWPA (Quick Weld Productivity Analyzer) is an easy-to-use calculator for total weld cost analysis of your welding production. The piping schedules and the man tables are based on the process of the plant, welding methods, pipe wall thickness, and temperature. SS 304 piping : … Collaborative portal for client and contractor, Fitting with 1 end (flanges, lap joints, caps etc), Fitting with 2 ends (elbows, reducers, mitre bends, adaptors), Flange connection 1500#-2500# , PN 250-320, Installation of valve 600#- 900# , PN 64-160, Installation of valve 1500#- 2500# , PN 250-320. • Insert two pipes ends on both side of the machine 3. A place to talk about how-to, techniques, troubleshooting, welding processes, welders, plasma cutters or other metalworking tools. Adjustments for alloys other than those listed above will have to be researched. Because time estimates are really just guesses, you will need to update your estimates as your project goes along. QWS offers a complete range of welding, engineering Topic Welding Industry / General Welding Discussion / Pipe welding estimates By Cactusthewelder Date 11-12-2009 02:25 Edited 11-12-2009 03:17 Anyone know of a program or formula to figure the cost of a welded pipe joint. You can substitute the values with your organization’s specific value to determine the man-hour for a specific period On a good day I am about 70-75" in a 10hr day But I In general, a height of approx. Cast iron pipe handling include laying, hauling, rigging, placement and alignment. 2.5 man hours for inch dia welding... 50% for Fitter Fabricator, 25% for Welder, 25% for Rigger/Helper. Work hour units include cutting, beveling and welding. the man-hours required for the erection. 3. Please Log in - Registration is free, click here to register • All of the problems or missing parts must be fixed prior to the start of the welding operation. Adjust your man-hour estimates as the work progresses. Pipes / B.I. The following are man hour reference for pipe laying, valve handling, flange installation and welding or threading of pipe. Continuing with the example, divide 50,000 pieces produced by 1,600 man-hours to get 31.3 pieces produced per man-hour. Dont forget to hit Like and Share if this blog helped you. https://www.facebook.com/theprojectestimate. Because experience completeing piping fabrication time difference Without an approved SOW it is not possible to develop a Labor Hour Estimate Mechanical joint connection include make-on connections and fitting it properly. Typical manhours required for each of these activities are as follows. K0008 1 revised 2019-08-03 Diameter Inch Calculation in SpoolFab More articles like this General The Diameter Inch count is a measure of the amount of welding labor required. Typically the quantum of pipe fabrication, erection and testing of pipe work shall be expressed as shown below: 1. Box 6500 / Carlsbad, CA 92018 ® ® Includes inside the back cover: • An estimating CD with From the example above, man-hour is calculated from simple parameter. Sr. Activity / Unit New Update Piping Specifications 1 Piping Layout Specification / PDB 40 10 […] Please like and follow our facebook page for social media updates. Where standard Carbon Steel welding procedures and filler metal can be used, alloy adjustments will not apply to Low Temp Carbon Steel types ASTM A333 Gr. 6. Man hours are per meter, per piece or per connection. Pipefitter Tools app is a construction calculator for the Pipe industry. […], PRODUCTIVITY RATE, before you start an estimate, there […], Below are the electrical work price list for materials […], Condensation occur on every part of an air / pneumatic […]. February 10, 2020. You will probably bill your client based on the actual hours your team works, so you should provide your client updated hourly estimates as time passes. 1. And how much are you expected to do at your job in a 8, 10, or 12 hour shift. Early Calculation Methods So began my new task of looking at welding methods through a productivity magnifying glass so that my fabrication department was as efficient as possible. … The man-hours (mhr) do not account for any particular condition or PRODUCTIVITY EFFICIENCY PERCENTAGES (PEP, Leistungsfähigkeit - Prozentsatz), No allowance / costs have been allowed in the above mentioned formulas for supporting of pipe work, X-raying, cranage, pressure testing, pickling, passivation of stainless steel pipes and working at height. It is calculate… One estimate point equals one man hour (Mhr) at Productivity Efficiency Percentage (PEP) of 90% for unit quantity and for carbon steel. 4. Welded flange connection include alignment, tack weld, welding in front and back of flange. Methvin is a leading provider of online applications for the construction industry and our evolution is rooted in our commitment to offer only the most functional, flexible and easy to use cloud-based estimating and tendering solution since 2002. Apply the appropriate multiplier above to the corresponding Carbon Steel labor operation. 3. 1. Threaded flange connection include  proper attachment of screw flange and tightening. Enter your email address to subscribe to this blog and receive notifications of new posts by email. PIPING ABOVE GROUND II. We want to improve this website so we need your help. Ships from and sold by De-light Books. The estimate points of basic erection items are used for payment and monitoring of the works progress during erection of piping above ground. Socket connections include cut, square, trim, fit-up and jointing. Plastic pipe handling include laying, hauling, rigging, placement and alignment. Work hour units are for welding in-place. 331 Rosedale Rd, Albany Auckland, New Zealand. For weld bay, multiply standard units by 80%. to compute the metal volume, you need to define the area and perimeter of pipe, then Volume of metal deposit will come through math, all waste sources shall be Please check this post for more reference: “A person’s heart plans his way, but the Lord determines his steps.”. 2. The following are man hour reference for pipe laying, valve handling, flange installation and welding or threading of pipe. Man-hour = 8 x 20 x 66 = 10,560 hours. 1. Consult Piping lead engineer. 2013 NATIONAL PLUMBING & HVAC ESTIMATOR By James A. Thomson $73.25 Craftsman Book Company 6058 Corte del Cedro / P.O. Check if the machine is functioning. 9. 5. Welding connections include set-up, cutting, beveling, fitting, tack and full welding. The historical data have been collected from field erection of process piping and verified by For weld bay, multiply standard units by 80%. This item: Estimator's Piping Man-Hour Manual (Estimator's Man-Hour Library) by John S. Page Paperback $85.66 Only 2 left in stock - order soon. Pipe laying and handling include loading and unloading from storage and to site, site erection, rigging and alignment. according to the welding pipe size. six meters is used, as welding fumes do not rise any higher than Adjustments shown above apply to all wall thicknesses. 2. MS “B” and “C” class piping : 12450 inch mtr 2. A great asset for Pipefitters, welders, plumbers, engineers, Foreman and anyone else looking for a better way to do the job you enjoy. 3D Model Review, Piping Layouts etc. • Analytical calculation of welding data, essentially involves first finding out general expression for the weight of weld metal deposited for a given edge preparation, configuration and other welding data, using previous time study results and secondary substituting the numerical values (size of the joint) in the expression to get the require data. 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